{"id":20594,"date":"2025-07-09T11:43:38","date_gmt":"2025-07-09T11:43:38","guid":{"rendered":"https:\/\/projectcargoglobal.com\/?p=20594"},"modified":"2025-07-09T11:43:38","modified_gmt":"2025-07-09T11:43:38","slug":"sarens-concludes-demanding-project","status":"publish","type":"post","link":"https:\/\/projectcargoglobal.com\/?p=20594","title":{"rendered":"Sarens concludes demanding project"},"content":{"rendered":"

Sarens recently concluded a technically demanding project in Port Kembla, New South Wales, Australia, as part of BlueScope Steel\u2019s refurbishment of the No.6 Blast Furnace (6BF), the country\u2019s largest steel production facility.<\/strong><\/p>\n

The 6BF Reline Project, officially titled the No.6 Blast Furnace Reline \u2013 Dustcatcher Jacking, required the precise jacking of a 440-tonne dustcatcher building to allow for the installation of new lock-hopper ductwork. This effort was a vital component of BlueScope\u2019s ongoing modernisation strategy and will enable the recommissioning of blast furnace operations for increased productivity.<\/p>\n

The refurbishment addresses long-standing issues with dust emissions from the furnace, which posed both environmental and safety concerns. By integrating new technology, the client is taking a significant step toward more controlled and cleaner steel production.<\/p>\n

To support this effort, Sarens was tasked with raising the dustcatcher building by 1,5 metres, an operation that demanded extreme precision and engineering excellence. With tolerances as tight as \u00b15mm and an operational window limited by strict weather constraints, Sarens delivered a solution that combined expertise, technical ingenuity, and proven equipment.<\/p>\n

Selected for its technical experience and the robustness of its equipment, Sarens deployed the CS250 climbing jack system along with its custom bracing solution, the BS220. To ensure the operation could withstand Australia\u2019s stringent design wind speeds, up to 41m\/s for a 1-in-100-year event, the system was carefully engineered to meet these extreme requirements.<\/p>\n

The jacking beams, designed and provided by the client, helped lower the starting height and improve overall system stability. The operation proceeded in two lifting phases, with intermediate installations of bracing before the structure was finally set down onto newly-installed leg extensions.<\/p>\n

Despite the tight jobsite\u2014confined by nearby structures and limited access routes\u2014the Sarens team completed equipment setup in just three days and finalised the lift within a 12-hour continuous operation window.<\/p>\n

The lift was executed with the help of 12 crew members: Five from Sarens and seven supporting riggers from the client side. Equipment was mobilised via standard trailers, with bracing sections pre-built to minimise site work. In total, Sarens spent one week on site, completing the entire operation efficiently and safely.<\/p>\n

Sarens Project Manager Hugo Saua commended the project team, saying: \u201cThe precision and performance of the equipment were key to the success of this complex jacking operation. It was a great example of Sarens\u2019 engineering strength and collaboration with the client to deliver an outstanding result.\u201d<\/p>\n

As BlueScope Steel\u2019s blast furnace prepares for a new chapter, Sarens is proud to have played a role in supporting cleaner production processes and a stronger steel industry in Australia.<\/p>\n

 
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Sarens recently concluded a technically demanding project in Port Kembla, New South Wales, Australia, as part of BlueScope Steel\u2019s refurbishment<\/p>\n","protected":false},"author":9,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"colormag_page_container_layout":"default_layout","colormag_page_sidebar_layout":"default_layout","jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[4],"tags":[854],"class_list":["post-20594","post","type-post","status-publish","format-standard","hentry","category-latest-news","tag-sarens"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/paPyrk-5ma","jetpack-related-posts":[{"id":21174,"url":"https:\/\/projectcargoglobal.com\/?p=21174","url_meta":{"origin":20594,"position":0},"title":"Sarens supports bridge launch in Germany","author":"Project Cargo Global","date":"September 9, 2025","format":false,"excerpt":"Sarens played a key role in the installation of a new highway bridge in Wittenberge, Germany, as part of the A14 highway expansion. The project was executed for DSD with Sarens providing critical expertise in barge-assisted bridge installation. The German authorities are developing the A14 highway to improve connectivity and\u2026","rel":"","context":"In "Latest News"","block_context":{"text":"Latest News","link":"https:\/\/projectcargoglobal.com\/?cat=4"},"img":{"alt_text":"","src":"https:\/\/i0.wp.com\/projectcargoglobal.com\/wp-content\/uploads\/2025\/09\/Sarens-Bridge-launch-Germany-.jpeg?fit=640%2C356&ssl=1&resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/projectcargoglobal.com\/wp-content\/uploads\/2025\/09\/Sarens-Bridge-launch-Germany-.jpeg?fit=640%2C356&ssl=1&resize=350%2C200 1x, https:\/\/i0.wp.com\/projectcargoglobal.com\/wp-content\/uploads\/2025\/09\/Sarens-Bridge-launch-Germany-.jpeg?fit=640%2C356&ssl=1&resize=525%2C300 1.5x"},"classes":[]},{"id":20722,"url":"https:\/\/projectcargoglobal.com\/?p=20722","url_meta":{"origin":20594,"position":1},"title":"Sarens solidifies position in Thailand","author":"Project Cargo Global","date":"July 23, 2025","format":false,"excerpt":"Sarens has been an essential part of Thailand\u2019s industrial sector since it began operations in 1997. 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